With the overwhelming success of a previous installation of a Thermatool CFI HF Welder and an Alpha Flying Shear Cutoff, the company has selected these …
"It's a huge step in the right direction." The Largest Manufacturer of Cooling and Heat Transfer Equipment has now confirmed a third installation of the Thermatool HAZControl™ Technology HF Welder. To find out more information about how Thermatool can service your needs, please contact us at 1.203.468.4100 or info@thermatool.
Induction Coils. Manufactured from the highest quality materials and suited to a vast array of tube and pipe applications, Thermatool Induction Coils significantly contribute in keeping you production costs down and your productivity up. We recognise the importance of achieving maximum levels of tube and pipe production, performance and efficiency …
Thermatool™ welding and heating products lead the tube and pipe market in quality and performance. These flexible and innovative systems are designed to produce superior, …
Old Mill Accents product line offers a more affordable and temporary solution for those who want to change the look of their home without making a long-term commitment. Old Mill Systems is our Panel Plus professional series which is a continuous insulation panel brick solution meant for exterior walls outdoors, general contractors and architects.
May 10, 2012. News Release. Tube and Pipe Production. Thermatool Corp. has installed an Alpha Mach 3 cutoff system for a new mill at Allied Tube and Conduit, a brand of Atkore International, in Caxias do Sul, Brazil. The machine cuts high-tensile-strength tube and pipe with blades of high-speed tool steel. It cuts 1008/1010 low-carbon steel ...
With Thermatool's Customer Portal, you can now access specific product information, service, get important announcements, and stay on top of your most important data, all from your computer or tablet. When you need process knowledge, service, or equipment analytics, Thermatool's new Customer Portal is there for you 24/7/365.
The rack and pinion precision pusher system functions by having the material rest on an idle roller and then a pusher infeed laser detects the lead end of a new bar for auto trim cut. Linear bearings for pusher come …
Accelerator Upgrade. The Alpha™ Rack and Pinion Accelerator upgrade is the ideal solution for tube and pipe producers seeking improved operational performance. Designed to significantly improve repeatability of cut length tolerance, the installation will improve mill productivity and reduce maintenance. The upgrade is simple to install and ...
Thermatool provides systems and components for the manufacture of both hollow structural sections and engineered structural sections. Fitness and Recreation Equipment. Thermatool provides equipment to produce tube for various sporting and recreation uses such as: golf club shafts, basketball goal posts and exercise equipment frames. ...
With power ranging from 1000 – 2000 kW, Thermatool High Power High Frequency Welders are capable of welding from 150 – 400 kHz with fixed or variable frequency. These welders perform in the most demanding applications. Thermatool High Power HF Welders are available with the innovative 221 coil or the patented QuadContact™ weld tooling for ...
January 21st, 2021. Video: Reliable Thermatool Welder in Action. Short circuits at the coil while welding. Showing once again Thermatool's Proven Performance! Thermatool uses a current-fed inverter topology with our proprietary AutoMatch™ technology. This unique system allows the welder to survive both arcing events and short circuits.
Aftermarket Parts. Spare Parts are available for all generations of Thermatool and Alpha equipment including Solid State Welders, Flying Cutoffs, and heating products. For more information, please reach out to our Spare Parts department at 203-468-4100 or email us at aftermarket@thermatool.
You supply only a monitor. Standard equipment for the CNC 12″ Deluxe Tabletop Mill includes: A powerful 90V DC motor with electronic speed controller. 12″ base. 2″ (51mm) adjustable "zero" handwheels are mounted on each of the stepper motors. 2.75″ (70 mm) x 13.0″ (330 mm) table with two T-slots.
INDUCTOTHERM (INDIA) PVT. LTD. Plot No. SM-6, Road 1 Sanand-II, Industrial Estate, BOL Village, Sanand Ahmedabad- 382170. Phone: +912717621000
High Power High Frequency Welders. VIEW PRODUCT ». Dual Induction and Contact Welders. VIEW PRODUCT ». Spiral Fin Tube HF Welders. VIEW PRODUCT ». Seam Annealers. VIEW PRODUCT ». Full Body Annealers.
The power supply can be placed up to 1,000 feet away from the mill. Improved contact wear. Due to less arcing. Reduction in scrap. Due to improved automatic Speed Power Control, reducing unwelded fin areas when stopping and starting. ... Cooling System: Raw Water Input: 181.0 Litres per min (48 Usgpm) at 30 C (86 F) ... Thermatool Corp. 31 ...
Engineered Structural Section (ESS) High Frequency (HF) beam welding is the process of forge welding three strips of steel to produce a sturdy and reliable structural section. Thermatool's research and development team pioneered scientific standards to improve the characteristics of HF welded structural beams. Thermatool's Engineered ...
Technical Papers. Thermatool Corp. professionals and industry periodicals have published numerous technical papers on high frequency technology and mill operations. These publications cover a wide range of areas and aspects of welding, heating, and cutting in many industries. If you would like to read any of our technical papers, please request ...
Reduce your mill downtime with a quick easy process to get your replacement part shipped fast. Access to the newest versions of parts and boards for older Thermatool solid state welders. Support for the life of the machine. Only Thermatool provides parts for equipment up to 40 years old! Documentation on record of your transactions and parts ...
The Thermatool CFI High Frequency Welder is the most reliable Solid State tube and pipe welder on the market. With thousands of CFI HF Welders installed worldwide at fixed frequencies between 150 …
When an issue arises we encourage you to reach out to our service team immediately: 203-468-4125. 203-468-4252 (afterhours) service@thermatool. Our technicians are trained extensively on Thermatool equipment to provide the most effective support and recommendations. Supporting our in-field technicians is a network of …
Thermatool Corp. is the worldwide leader in High Frequency Solid-State Induction Welding for tube and pipe applications. From API to spirally wound fin tube to engineered …
HAZControl® Technology (HCT) allows for the operator to enter the mill setup parameters and tube information into the software and the Variable Frequency HF Welder is set to weld the tube. With independent control …
Features. Two processes in one welding system. Available from 350 KW to 1200 KW output. Quick Change capability. Switch between Induction/Contact via Selector Switch on Operator's Console. Contact/Coil modules simplify changeover process. Meet demanding API pipe specifications with the induction process. Achieve highest power cost savings ...
For fast single-blade friction cuts up to a 6.625-inch (170 mm) diameter, a FS-170 friction saw delivers accuracy and overall durability for high strength steel and mechanical tubing applications. This flying saw tracks tube and pipe speed during production and cuts (using a 75 HP accelerator motor and high-performance low-backlash rack and ...
Comes with an operator friendly control system that enables the user and production engineers to tailor weld parameters to their …
Thermatool Corp., an Inductotherm Group Company, is the worldwide leader in High Frequency Solid-State Induction Welding for tube and pipe applications. From API to …
Solutions from Banyard, iRoss, Radyne and Thermatool. Our Induction heating and welding equipments are used globally across many industrial sectors, for automotive, aerospace, railways, renewables, forging in production, pipe manufacturing and specialist engineering applications.". Our solutions are effective, efficient and reliable ...
Thermatool Labs Materials Engineering. With proven performance in high frequency welding technologies for over 60 years, Thermatool has the process knowledge, tools, and capabilities to provide specialized materials analysis for HF weld and heat treated samples. From HF weld metallurgical assessment to thorough research and weld optimization ...
The Thermatool Compact Solid State Welder provides a great solution for those older tube mills with limited tube diameter ranges while benefiting the producer in terms of …
The Thermatool CFI High Frequency Welder is the most reliable Solid State tube and pipe welder on the market. With thousands of CFI HF Welders installed worldwide at fixed frequencies between 150 and 800 kHz, CFI Welders are field proven to be the most successful choice for tube and pipe production. Every Thermatool HF Welder is backed …
The Next Generation of High Frequency Welding from Thermatool. REQUEST MORE INFO ABOUT THE THERMATOOL XPERT™ HF WELDER. The Thermatool Difference. Simple to operate with recipe recall – all digital controls (IIoT-ready). Industry leading Condition Based Monitoring (CBM) capability – supports and documents the highest …
Mach III Flying Shear. Application for Mach III Flying Shears: Cutting for tube and pipe up to 5 inches in diameter for double cut or 6 inches for single cut. For over sixty years, the name "Alpha" has meant high performance tube cutting. More ready-to-ship tube has been cut using Alpha double cut technology than any other type of cutoff.
Mach I Flying Shear. Application for Mach I Flying Shears: Cutting for tube and pipe up to 2 inches in diameter for double cut or 2.5 inches for single cut. *2.5" double cut / 3" single cut is also available. For over sixty years, the name "Alpha" has meant high performance tube cutting. More ready-to-ship tube has been cut using Alpha ...
Excellent low weld power output stability and regulation for welding at mill jog speeds (as low as 1% power). Power factor over 0.95. With power factor correction.
Real-time Diagnostics for Thermatool® HF Welders. ThermaView is a diagnostic software designed to give mill operators and engineers a real-time graphics display of weld process parameters including welder kW output, weld frequency and impedance matching. Also a powerful preventative maintenance tool, ThermaView provides easy-to-use ...
With a HAZControl™ Technology software upgrade package, new and essential tools such as an external LED light stack lights up green – when within process control limits, yellow – when nearing the control limits (80% of limit – user adjustable), or red – outside of user defined process control limits. The software screen will highlight ...
Driven by more stringent product specifications and increasing demands on product quality, precise process control in HF welding has become imperative in the development and operation of the modern tube and pipe production systems. It is crucial that each tube or pipe made in the mill is of the same high quality.
Our comprehensive range of induction coils fully supports the entire range of Thermatool welders with power ratings from 50 kW to 2 MW and operating frequencies ranging from 150 kHz to 800 kHz and variable frequency. For special coil requirements, Thermatool engineers are pleased to review the possibility of a custom coil design/build.
